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Evidence Guide: MEA367 - Repair/modify aircraft composite structure using cold bonding

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEA367 - Repair/modify aircraft composite structure using cold bonding

What evidence can you provide to prove your understanding of each of the following citeria?

Plan repair/modification

  1. Extent of damage is correctly assessed to assist in determining repair procedure
  2. Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personnel safety and freedom from damage
  3. Appropriate modification or repair scheme is identified in accordance with structural repair manual and/or approved data
  4. Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage criteria are out of limits
  5. All materials and equipment required are organised
Extent of damage is correctly assessed to assist in determining repair procedure

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personnel safety and freedom from damage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate modification or repair scheme is identified in accordance with structural repair manual and/or approved data

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage criteria are out of limits

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All materials and equipment required are organised

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/modify components using cold cure

  1. Lay-up of materials is checked to confirm that components meet required specifications and bagging equipment is correctly installed and operated
  2. Curing cycle is regularly monitored to ensure required specifications are met
  3. Components are checked for blemishes or delamination in accordance with quality procedures
  4. Component assemblies requiring further or special treatment are made ready for the appropriate processes
  5. Required maintenance documentation is completed and processed in accordance with standard enterprise procedures
  6. Completed assemblies are tagged, sealed or packaged as required
Lay-up of materials is checked to confirm that components meet required specifications and bagging equipment is correctly installed and operated

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Curing cycle is regularly monitored to ensure required specifications are met

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are checked for blemishes or delamination in accordance with quality procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component assemblies requiring further or special treatment are made ready for the appropriate processes

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Completed assemblies are tagged, sealed or packaged as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Plan repair/modification

1.1

Extent of damage is correctly assessed to assist in determining repair procedure

1.2

Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personnel safety and freedom from damage

1.3

Appropriate modification or repair scheme is identified in accordance with structural repair manual and/or approved data

1.4

Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage criteria are out of limits

1.5

All materials and equipment required are organised

2.

Repair/modify components using cold cure

2.1

Lay-up of materials is checked to confirm that components meet required specifications and bagging equipment is correctly installed and operated

2.2

Curing cycle is regularly monitored to ensure required specifications are met

2.3

Components are checked for blemishes or delamination in accordance with quality procedures

2.4

Component assemblies requiring further or special treatment are made ready for the appropriate processes

2.5

Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

2.6

Completed assemblies are tagged, sealed or packaged as required

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Plan repair/modification

1.1

Extent of damage is correctly assessed to assist in determining repair procedure

1.2

Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personnel safety and freedom from damage

1.3

Appropriate modification or repair scheme is identified in accordance with structural repair manual and/or approved data

1.4

Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage criteria are out of limits

1.5

All materials and equipment required are organised

2.

Repair/modify components using cold cure

2.1

Lay-up of materials is checked to confirm that components meet required specifications and bagging equipment is correctly installed and operated

2.2

Curing cycle is regularly monitored to ensure required specifications are met

2.3

Components are checked for blemishes or delamination in accordance with quality procedures

2.4

Component assemblies requiring further or special treatment are made ready for the appropriate processes

2.5

Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

2.6

Completed assemblies are tagged, sealed or packaged as required

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS procedures, including the use of MSDS and applicable items of PPE

using approved maintenance documentation and aircraft publications relating to aircraft structure

identifying composite component applications in aircraft structures

identifying various aircraft composite materials/resins and their basic properties by interpretation of markings and visual means

handling and storing of composite materials to industry standards

assessing composite component damage using visual and tap test methods

relative advantages and disadvantages of hot and cold cure

performing composite component repairs using cold cure adhesives:

external patch repair

scarf repair

stepped repair

wet lay-up repair

composite fastener hole repair

metal to metal and metal to composite bonding

correctly interpreting and/or producing repair scheme/modification drawings/sketches

using appropriate hand tools and machines to disassemble and assemble aircraft composite components, parts, sections and skin, including extraction/installation equipment, drilling/cutting equipment, and material fasteners.

The underlying skills inherent in this unit should be transferable across the range of different material applications applicable to cold curing. It is essential that specific aspects of the laying up and curing process for aircraft composite materials are checked to ensure quality and safety standards are achieved in this area. Correct checking and wearing of PPE is critical.

Evidence of knowledge about repair techniques and the use of the standard repair manual in a range of different repair situations will be necessary to supplement evidence of ability to plan and undertake component repair. Ability to apply different materials and curing cycles, including composite to composite and composite to metal components, will be necessary to indicate competency in preparing and curing composite materials.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

aircraft construction principles and the causes of structural damage, including metal fatigue and corrosion

structural fatigue preventative measures

composite terminology and materials used in both hot and cold bonding

composite component construction and repair methods, including structural assembly fastener types, specifications and identification

procedures for the design and approval of repair schemes and modifications

composite material storage requirements

sealants used in aircraft structure and their application and handling

paints and finishes for composite structure

WHS precautions associated with repair of aircraft structure

MSDS

PPE.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Applicable materials and methods include:

Cold cure or wet lay-up (using either fibreglass or carbon graphite)

Core materials (using one of aluminium, nomex or foam)

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise